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Water Management Projects

Water and Contaminated Sediment Treatment System Design

The Vesicol Chemical Corporation (Vesicol), located on the banks of the Pine River in St. Louis, Michigan, was a former manufacturer of the pesticides and herbicides 1,1,1-trichloro 2,2-bis (p-chlorophenyl) ethane (DDT), polybrominated biphenyls (PBB), and hexabromobenzene (HBB).  In the late 1980s, the entire manufacturing facility was razed, leveled out over the site, and provided a RCRA protective cap.  The 52-acre site was enclosed with a bentonite slurry wall and provided groundwater recovery wells.  Hot spots in the river sediment adjacent to the site are known to contain DDT in concentrations in the 3,000 to 33,000 mg/kg range.  These hot spots are close to the former DDT production area, and concentrations decrease as distance progresses downstream.

Under the Emergency Response and Cleanup Services (ERCS) contract, EQ received a Delivery Order to manage the cleanup of the site.  The objective of the remediation effort performed by EQ is to isolate the hot spots, remove the contaminated sediment for offsite treatment and disposal, and keep the remediated area isolated from the remaining portion of the river until the surrounding lower-DDT concentration sediment is removed.  The completed phase of the project included site assessment, remedial action planning, and treatment system design.

[ Click on a photo for a larger image ]

EQ worked with U.S. EPA to develop a conceptual plan, which included installing a silt curtain and sheet piling coffer dam around the area of concern.  The isolated area is being dewatered and the remaining sediment mixed with stabilizing material for removal of water.  To support the operations, civil upgrades to the site were required.  These upgrades included structural overpasses over the existing slurry wall to prevent damage from heavy construction traffic, a soil staging pad which also provides for equipment decontamination, and a 2,000-gallon-per-minute wastewater plant to treat the water removed from the isolated area prior to return to the Pine River.

EQ has completed the design and installation of slurry wall overpasses, roadways to facilitate construction traffic to and from the excavation area, the 150-ft by 90-ft soil staging pad, and the 150-ft by 50-ft wastewater treatment pad.  The 2,000-gpm wastewater treatment system design includes two 1,000-gpm dissolved air flotation units, 40-micron particulate and oil absorbent filters, 5-micron auto-backwashing particulate filters, activated carbon filters for organics removal, and 0.5-micron post-filtration filters. 

 

Wastewater Pretreatment Technical Assistance For Commissary Operations

EQ provided technical assistance to a commissary in Fairfield, Ohio, that was constructed without a proper pretreatment system and could not meet County limitations. EQ served on the client's behalf in soliciting bids for turnkey installation of a wastewater pretreatment system designed to treat about 30,000 gpd.

EQ prepared bid packages, collected flow data and analytical data to assist bidders, reviewed bids, and provided recommendations throughout the review process. EQ also collected treatability samples, performed an economic analysis, participated in meetings with regulatory personnel, provided oversight during design and construction, and conducted performance testing.

On subsequent assignments, EQ provided oversight on WWTP construction and start-up, and reviewed the site's wastewater discharge permit.


Design And Installation Of Metal Finishing Wastewater Pretreatment Plant

The EQ wastewater engineering group designed and installed a wastewater pretreatment plant in Botetourt County Virginia. The wastewater plant, which was designed to manufacture automotive clutch plates for transmissions, was designed to treat 80 gpm of metal finishing wastewater. The system included equalization, pH neutralization, metal precipitation, inclined plate clarification, sludge thickening, and sludge dewatering. EQ also coordinated with Botetourt County and the Roanoke Regional Water Pollution Control Plant for preparation of all applicable wastewater permits.

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Remedial System Analysis And Specification At A Chemical Facility

The chemical company was a former manufacturer of pesticides and herbicides, including 1,1,1 Trichloro 2,2-bis (p-chlorophenyl) ethane (DDT), polybromated biphenyls (PBBs), and hexabromobenzene (HBB). "Hot-spots" in the sediment contained DDT concentrations as high as 33,000 mg/kg, and concentrations decreased as down-river distance from the site increased. To manage the cleanup of this site, EQ isolated the "hot-spots" via the installation of 1,250 linear feet of driven sheet piling. Once isolated, dewatering and sediment stabilization and excavation were performed. Water removed from the isolated area was treated through a 2,000-gallon-per-minute (gpm) water treatment system (WTS) with direct discharge return to the river. Due to the size, batch holding was not provided pending receipt of confirmatory analysis; instead, samples were collected and analyzed on a flow-proportioned basis. The WTS consisted of a flow-proportioned chemical feed system for coagulation and flocculation, dissolved air flotation of the light sediment and oils, particulate filtration, activated carbon removal of dissolved organic constituents, and final particulate filtration at 0.5 micron. EQ was responsible for the design and installation of the sheet piling; site civil support such as roadways, sediment staging pad, and water treatment pad; and the design, procurement, installation, and operation of the WTS.

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Wastewater And Storm Water Technical Support For Coal-Fired Steam Electric Power Plants

Since 1990, EQ has managed 61 projects for this large utility company in support of wastewater and storm water regulatory programs under the Clean Water Act. EQ has conducted storm water monitoring and NPDES individual permit applications (Forms 1 and 2F) for the William H. Zimmer Station, the William H. Zimmer Landfill, W.C. Beckjord Landfill, Miami Fort Station, East Bend Station (including landfill area), Miamiview Landfill, Lawrenceburg Landfill, and the Erlanger Kentucky Gas Plant. EQ has also performed annual storm water monitoring at these facilities. EQ has conducted sampling and prepared wastewater permit applications for the William H. Zimmer Station, W.C. Beckjord Station, Miami Fort Station, and the East Bend Station. Wastewater sampling was also performed at the Brecon Service Center to tie into the Cincinnati MSD, and wastewater sampling and individual application preparation (Forms 1 and 2C) were conducted for the Western Hills Service Center. We have also performed process well sampling and analysis at the Woodsdale (Trenton, Ohio) Generating Station; testing of hydrostatic pipelines at several locations in Ohio; and testing of collected water in natural gas pipelines.

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Storm Water Permitting At A Paper Plant

EQ provided multitask storm water technical assistance to a paper manufacturing facility in Ohio. To satisfy the storm water monitoring and pollution prevention requirements in the state-issued general permit, EQ performed three tasks: preparation of a similar discharge request, storm water monitoring, and technical review of the SWP3. In order to minimize field labor and analytical costs, EQ evaluated the mill's 16 storm water outfalls and reduced the number of outfalls requiring monitoring to four. EQ also performed the storm water monitoring and prepared the monitoring report for inclusion in the SWP3. The final task involved a completeness and technical review of the mill's in-house-developed SWP3. EQ's water field staff have also regularly conducted storm water sampling/monitoring to meet permit requirements.

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Storm Water/Wastewater Assistance

EQ's water management staff provided storm water/wastewater assistance at one of the largest manufacturing facilities in the country. The following tasks were completed:

  1. update the SWP3;
  2. assist in identifying non-storm water connections that contribute to dry weather flow;
  3. provide recommendations and design concepts for use of the spill retention/primary treatment system in the area north of CAMO 3;
  4. in conjunction with the facility CAD staff, revise drawings to provide more accurate information; and
  5. assist in conducting manufacturing process evaluations to identify wastewater entering the sanitary or industrial sewers.
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CWA Permitting Assistance For An OCPSF Chemical Facility

EQ provided quick-turnaround wastewater pretreatment assistance to a confidential resin manufacturer in Indiana. The client is regulated under the organic chemicals, plastic, and synthetic fibers (OCPSF) effluent category and is subject to semi-annual compliance monitoring and reporting. EQ's client was under a U.S. EPA compliance order to perform a complete water balance of the facility, conduct semi-annual compliance monitoring and reporting, and evaluate the applicability of the combined wastestream formula (CWF) to the facility. EQ conducted a thorough site inspection, recommended locations for water meter installations to support the 30 days of flow monitoring required for the CWF, developed process flow diagrams, completed a plant-wide water balance, developed alternative effluent limitations based on flow data, and prepared narrative unit operation descriptions. EQ also installed a flow meter at the discharge point to monitor total plant discharges over the 30-day period and collected 24-hour flow proportional samples for four consecutive days in support of the semi-annual compliance report.

In response to 1993 amendments to the OCPSF Categorical Pretreatment Standards, EQ updated the client's baseline monitoring report by sampling and analyzing the wastewater for 11 additional pollutants covered under the amendments.

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Storm Water Permitting, SWP3 Plans, And Storm Water Sampling

EQ assisted an integrated steel mill in preparing an NPDES permit application for four storm water outfalls previously not regulated under the NPDES permit program. We conducted a site investigation to identify storm water outfalls requiring a permit to discharge, developed a site drainage map, and conducted storm water monitoring at the four outfalls during a representative storm. EQ also prepared an individual storm water permit application.

EQ determined the percent contribution of on-site and off-site storm water runoff to the wastewater outfalls in order to adjust pollutant mass limitations in the NPDES permit. EQ conducted a thorough field inspection using various municipal and site sewerage maps and topographic maps to delineate the drainage areas to each wastewater outfall. Using the rationale formula and established precipitation data for the area, EQ calculated peak runoff rates and estimated total contributions from on-site and off-site storm water runoff.

EQ also prepared and certified a Storm Water Pollution Prevention Plan (SWP3) under the general permit program. The scope of work involved a thorough site inspection for significant materials, possible non-stormwater contributions, structural and non-structural best management practices, and regulated point source discharges; preparation of the SWP3; and certification of the plan.

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Contact EQ...

EQ's multidisciplinary staff provide key services covering the total spectrum of your environmental engineering requirements from project planning to complex site assessment/remediation projects. This listing contains just a few of the projects that EQ has completed for our clients.

If you would like additional information or if you have any questions concerning these projects please contact EQ at (800) 229-7495.

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